Preparation of the Mn-Ce-Co-Ox/PPS filter material by a redox method and its activity in the low-temperature selective catalytic reduction of NOx
-
摘要: 先用十二烷基硫酸钠(SDS)对聚苯硫醚(PPS)滤料进行表面改性,随后通过氧化还原沉淀法制得不同质量比的Mn-Ce-Co-Ox/PPS复合滤料。考察了复合滤料在低温选择性催化还原(SCR)反应过程中的催化活性,并通过XRD、FESEM、TEM和XPS等表征手段对复合滤料的结构及性能进行表征分析。结果表明,Mn-Ce-Co-Ox/PPS复合滤料在120-160 ℃时的脱硝效率达到86%-100%,明显优于超声法制备的Mn-Ce-Co-Ox/PPS-UM复合滤料的低温SCR活性,且1.2Mn-Ce-Co-Ox/PPS复合滤料的活性最优。1.2Mn-Ce-Co-Ox/PPS复合滤料中MnO2、Ce2O3、CeO2、CoO、Co3O4以蜂窝状形式均匀分散在PPS纤维表面,且呈弱结晶性结构;其较高的Ce3+/(Ce3++Ce4+)比值和Co元素浓度是该1.2Mn-Ce-Co-Ox/PPS复合滤料具有优异低温SCR活性的主要原因。此外,与Mn-Ce-Co-Ox/PPS-UM复合滤料相比,1.2Mn-Ce-Co-Ox/PPS复合滤料也具有良好的抗H2O和抗SO2性能。Abstract: A series of Mn-Ce-Co-Ox/PPS composite filter materials with different mass ratios were obtained by modifying the pristine polyphenylene sulfide (PPS) filter material with sodium dodecyl sulfate (SDS) and then treated by a redox precipitation method. The Mn-Ce-Co-Ox/PPS composite filter materials were characterized by XRD, FESEM, TEM and XPS; their catalytic performance in the low-temperature selective catalytic reduction (SCR) of NOx was then investigated. The results show that the Mn-Ce-Co-Ox/PPS composite filter materials obtained by the redox method presents higher low-temperature SCR activity than the Mn-Ce-Co-Ox/PPS-UM composite filter material fabricated via the ultrasonic method; over the former material, the NOx conversion reaches 86%-100% at 120-160℃. Among them, the 1.2Mn-Ce-Co-Ox/PPS composite filter material displays the highest SCR activity, which is probably ascribed to the high Ce3+/(Ce3++Ce4+) ratio and high concentration of Co; moreover, honeycomb-like MnO2, Ce2O3, CeO2, CoO and Co3O4 are uniformly distributed on the PPS filter material in the weak crystalline structure. In comparison with Mn-Ce-Co-Ox/PPS-UM, the 1.2Mn-Ce-Co-Ox/PPS composite filter material also exhibits higher resistance to H2O and SO2.
-
图 3 Mn-Ce-Co-Ox/PPS-UM及Mn-Ce-Co-Ox/PPS复合滤料的SCR活性
Figure 3 SCR activity of Mn-Ce-Co-Ox/PPS-UM and Mn-Ce-Co-Ox/PPS composite filter materials
reaction conditions: [NO]=[NH3]=0.05%, [O2]=5%, N2 as balance gas
■: Mn-Ce-Co-Ox/PPS-UM;●: 0.8Mn-Ce-Co-Ox/PPS;▲: 1.0Mn-Ce-Co-Ox/PPS;▼: 1.2Mn-Ce-Co-Ox/PPS;◆: 1.4Mn-Ce-Co-Ox/PPS图 6 原始PPS滤料和1.2Mn-Ce-Co-Ox/PPS复合滤料的TEM照片,1.2Mn-Ce-Co-Ox/PPS复合滤料的HRTEM照片和图(b)中圆形区域的EDX谱图
Figure 6 TEM images of (a) pristine PPS filter material, (b)1.2Mn-Ce-Co-Ox/PPS composite filter material, (c) HRTEM images of 1.2Mn-Ce-Co-Ox/PPS composite filter material and (d) EDX spectrum of the circle area of (b)
图 8 H2O和SO2对复合滤料SCR活性的影响
Figure 8 Effect of H2O and SO2 on the SCR activity of the composite filter materials
reaction conditions: [NO]=[NH3]=0.05%, [O2]=5%, N2 as balance gas
■: effect of 5% H2O on 1.2Mn-Ce-Co-Ox/PPS;●: effect of 0.01% SO2 on 1.2Mn-Ce-Co-Ox/PPS;▲: effect of 5% H2O on Mn-Ce-Co-Ox/PPS-UM;▼: effect of 0.01% SO2 on Mn-Ce-Co-Ox/PPS-UM表 1 不同复合滤料中催化剂的负载量
Table 1 Charge of active components in different composite filter materials
表 2 1.2Mn-Ce-Co-Ox/PPS及Mn-Ce-Co-Ox/PPS-UM复合滤料纤维表面铈离子的相对含量
Table 2 Relative content of cerium ion on the fiber surface of 1.2Mn-Ce-Co-Ox/PPS and Mn-Ce-Co-Ox/PPS-UM composite filter materials
表 3 1.2Mn-Ce-Co-Ox/PPS及Mn-Ce-Co-Ox/PPS-UM复合滤料纤维表面氧的相对含量
Table 3 Relative content of oxygen on the fiber surface of 1.2Mn-Ce-Co-Ox/PPS and Mn-Ce-Co-Ox/PPS-UM composite filter materials
-
[1] 邱云顺, 沈岳松, 杨波, 沈树宝, 祝社民. Mn-Ce-Ni-Ox/PPS滤料低温脱硝影响因素研究[J].煤炭技术, 2015, 34(2):316-318. http://kns.cnki.net/KCMS/detail/detail.aspx?filename=mtjs201502122&dbname=CJFD&dbcode=CJFQQIU Yun-shun, SHEN Yue-song, YANG Bo, SHEN Shu-bao, ZHU She-min. Mn-Ce-Ni-Ox/PPS filter material research to the influential factors of denitration at low temperature[J]. Coal Technol, 2015, 34(2):316-318. http://kns.cnki.net/KCMS/detail/detail.aspx?filename=mtjs201502122&dbname=CJFD&dbcode=CJFQ [2] 刘清, 郑玉婴, 汪谢.基于MnOx-CeO2/PPSN的低温SCR脱硝[J].燃料化学学报, 2012, 40(4):452-455. http://rlhxxb.sxicc.ac.cn/CN/abstract/abstract17926.shtmlLIU Qing, ZHENG Yu-ying, WANG Xie. Based on MnOx-CeO2/PPSN of low temperature SCR denitration[J]. J Fuel Chem Technol, 2012, 40(4):452-455. http://rlhxxb.sxicc.ac.cn/CN/abstract/abstract17926.shtml [3] YANG B, ZHENG D H, SHEN Y S, QIU Y S, LI B, ZENG Y W, SHEN S B, ZHU S M. Influencing factors on low-temperature deNOx, performance of Mn-La-Ce-Ni-Ox/PPS catalytic filters applied for cement kiln[J]. J Ind Eng Chem, 2015, 24:148-152. doi: 10.1016/j.jiec.2014.09.022 [4] PARK Y O, LEE K W, RHEE Y W. Removal characteristics of nitrogen oxide of high temperature catalytic filters for simultaneous removal of fine particulate and NOx[J]. J Ind Eng Chem, 2009, 15(1):36-39. doi: 10.1016/j.jiec.2008.07.009 [5] MIN K, PARK E D, KIM J M, YIE J E. Simultaneous removal of particulates and NO by the catalytic bag filter containing MnOx catalysts[J]. Korean J Chem Eng, 2009, 26(1):86-89. doi: 10.1007/s11814-009-0014-0 [6] XIE G, LIU Z, ZHU Z, LIU Q, GE J, HUANG Z. Simultaneous removal of SO2 and NOx from flue gas using a CuO/Al2O3 catalyst sorbent[J]. J Catal, 2004, 224(1):42-49. doi: 10.1016/j.jcat.2004.02.016 [7] KIJLSTRA W S, BIERVLIET M, POELS E K, BLIEK A. Deactivation by SO2, of MnOx/Al2O3, catalysts used for the selective catalytic reduction of NO with NH3, at low temperatures[J]. Appl Catal B:Environ, 1998, 16(4):327-337. doi: 10.1016/S0926-3373(97)00089-1 [8] 张先龙, 彭真, 刘鹏, 吴雪平, 郭亚晴, 郭勇, 吕双双.基于PPS的锰基催化脱硝-除尘功能一体化滤料的制备及其低温SCR脱硝[J].功能材料, 2015, (S2):160-164. http://www.cnki.com.cn/Article/CJFDTOTAL-GNCL2015S2031.htmZHANG Xian-long, PENG Zhen, LIU Peng, WU Xue-ping, GUO Ya-qing, Lü Shuang-shuang. Based on the PPS of manganese base catalysis denitration-dust removal work Can integration preparation of filter material and its low temperature SCR denitration[J]. J Funct Mater, 2015, (S2):160-164. http://www.cnki.com.cn/Article/CJFDTOTAL-GNCL2015S2031.htm [9] TAN Z, ABE H, NAITO M, OHARA S. Arrangement of palladium nanoparticles templated by supramolecular self-assembly of SDS wrapped on single-walled carbon nanotubes.[J]. Chem Commun, 2010, 46(46):4363-4365. https://www.researchgate.net/profile/Zhenquan_Tan/publication/44597090_Arrangement_of_palladium_nanoparticles_templated_by_supramolecular_self-assembly_of_SDS_wrapped_on_single-walled_carbon_nanotubes/links/00b7d53855334da0b6000000.pdf?origin=publication_list [10] ZHANG Y B, ZHENG Y Y, ZOU H Q, ZHANG X. One-step synthesis of ternary MnO2-Fe2O3-CeO2-Ce2O3/CNT catalysts for use in low-temperature NO reduction with NH3[J]. Catal Commun, 2015, 71:46-50. doi: 10.1016/j.catcom.2015.08.011 [11] 陈健, 郑玉婴, 张延兵, 邹海强, 卢秀恋.氧化还原沉淀法制备MnO2/MWCNTs催化剂及其低温SCR活性[J].无机材料学报, 2016, 31(12):1347-1354. http://d.wanfangdata.com.cn/Periodical/wjclxb201612012CHEN Jian, ZHENG Yu-ying, ZHANG Yan-bing, ZOU Hai-qiang, LU Xiu-lian. Oxidation reduction precipitation MnO2/MWCNTs catalyst preparation and the low temperature SCR activity[J]. J Inorg Mater, 2016, 31(12):1347-1354. http://d.wanfangdata.com.cn/Periodical/wjclxb201612012 [12] HE M, ZHENG Y, DU Q. Three-dimensional polypyrrole/MnO2, composite networks deposited on graphite felt as free-standing electrode for supercapacitors[J]. Mater Lett, 2013, 104(3):48-52. https://www.researchgate.net/publication/264600497_Electrochemical_fabrication_of_polyanilineMnO2graphite_felt_as_free-standing_flexible_electrode_for_supercapacitors [13] KAPTEIJN F, SINGOREDJO L, ANDREINI A, MOULIJN J A. Activity and selectivity of pure manganese oxides in the selective catalytic reduction of nitric oxide with ammonia[J]. ChemInform, 1994, 3(23):173-189. https://www.researchgate.net/publication/222491231_Activity_and_Selectivity_of_Pure_Manganese_Oxides_in_the_Selective_Catalytic_Reduction_of_Nitric_Oxide_with_Ammonia [14] WU Z, JIN R, LIU Y, WANG H. Ceria modified MnOx/TiO2, as a superior catalyst for NO reduction with NH3, at low-temperature[J]. Catal Commun, 2008, 9(13):2217-2220. doi: 10.1016/j.catcom.2008.05.001 [15] GUAN B, LIN H, ZHU L, HUANG Z. Selective catalytic reduction of NOx with NH3 over Mn, Ce substitution Ti0.9V0.1O2-δ nanocomposites catalysts prepared by self-propagating high-temperature synthesis method[J]. J Phys Chem C, 2011, 115(26):12850-12863. doi: 10.1021/jp112283g [16] 李炳智, 朱亮, 徐向阳, 林匡飞. MnOx-CoOx/硅藻土催化剂的制备、表征及催化活性[J].高校化学工程学报, 2011, 25(3):475-481. http://d.wanfangdata.com.cn/Periodical/gxhxgcxb201103021LI Bing-zhi, ZHU Liang, XU Xiang-yang, LIN Kuang-fei. MnOx-CoOx/diatomite catalyst preparation, characterization and catalytic activity[J]. J Chem Eng Chin Univ, 2011, 25(3):475-481. http://d.wanfangdata.com.cn/Periodical/gxhxgcxb201103021 [17] 冯云桑, 刘少光, 陈成武, 吴进明, 徐玉松. Co-Ce氧化物对MnOx/TiO2低温SCR脱硝催化剂的影响[J].材料热处理学报, 2014, 35(6):26-33. http://d.wanfangdata.com.cn/Periodical/jsrclxb201406005FENG Yun-sang, LIU Shao-guang, CHEN Cheng-wu, WU Jin-ming, XU Yu-song. The influence of Co-Ce oxide to MnOx/TiO2 low temperature SCR denitration reminders agent[J]. J Mater Heat Treat, 2014, 35(6):26-33. http://d.wanfangdata.com.cn/Periodical/jsrclxb201406005 [18] 于国峰, 韦彦斐, 金瑞奔, 朱虹, 顾震宇, 潘理黎. Mn-Ce-Co/TiO2催化剂低温脱硝活性研究[J].环境科学学报, 2012, 32(7):1743-1749. http://d.wanfangdata.com.cn/Periodical/hjkxxb201207027YU Guo-feng, WEI Yan-fei, JIN Rui-ben, ZHU Hong, GU Zhen-yu, PAN Li-li. Mn-Ce-Co/TiO2 low-temperature denitration catalyst activity research[J]. J Environ Sci-China, 2012, 32(7):1743-1749. http://d.wanfangdata.com.cn/Periodical/hjkxxb201207027 [19] LIU F, HE H, DING Y, ZHANG C. Effect of manganese substitution on the structure and activity of iron titanate catalyst for the selective catalytic reduction of NO with NH3[J]. Appl Catal B:Environ, 2009, 93(1):3760-3769. https://www.researchgate.net/publication/228958220_Effect_of_manganese_substitution_on_the_structure_and_activity_of_iron_titanate_catalyst_for_the_selective_catalytic_reduction_of_NO_with_NH3 [20] 沈伯雄, 刘亭.低温NH3-SCR催化剂MnOx-CeOx/ACF的SO2中毒机理[J].物理化学学报, 2010, 26(11):78-85. http://d.wanfangdata.com.cn/Periodical/wlhxxb201011021SHEN Bo-xiong, LIU Ting. Low temperature NH3-SCR catalysts MnOx-CeOx/ACF poisoning mechanism of SO2[J]. J Phys Chem, 2010, 26(11):78-85. http://d.wanfangdata.com.cn/Periodical/wlhxxb201011021 [21] 于国峰, 顾月平, 金瑞奔. Mn/TiO2和Mn-Ce/TiO2低温脱硝催化剂的抗硫性研究[J].环境科学学报, 2013, 33(8):2149-2157. http://www.oalib.com/paper/4341303#.WWMobOafdYkYU Guo-feng, GU Yue-ping, JIN Rui-ben. Mn/TiO2and Mn-Ce/TiO2 low temperature sulfur resistance of denitration catalyst research[J]. J Environ Sci-China, 2013, 33(8):2149-2157. http://www.oalib.com/paper/4341303#.WWMobOafdYk [22] 于国峰, 金瑞奔, 顾月平. Mn-Ce/TiO2系低温脱硝催化剂抗硫性研究[J].湖州师范学院学报, 2013, (S1):1-7. http://www.oalib.com/paper/4341303#.WWMojOafdYkYU Guo-feng, JIN Rui-ben, GU Yue-ping. Mn-Ce/TiO2 system denitration catalyst at low temperature sulfur resistance study[J]. J Huzhou Univ, 2013, (S1):1-7. http://www.oalib.com/paper/4341303#.WWMojOafdYk