Preparation of porous materials by ultrasound-intensified acid leaching of high-carbon component in coal gasification fine slag
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摘要: 煤气化细渣是煤炭清洁高效利用的副产物之一,其资源化应用迫在眉睫。通过简单筛分得到固定碳含量高于60%的高炭组分,并以此为原料,采用超声酸浸法制备多孔材料。以核废水中放射性碘的吸附处理为应用背景,用碘吸附值表征多孔材料的吸附性能。结合SEM、BET、XRD和FT-IR等性质和结构分析方法,系统研究了超声时间、超声功率、酸浓度和温度对多孔材料碘吸附性能和组成结构的影响规律;并探讨了超声强化酸浸对残炭的组成结构的影响机制和灰成分的迁移转化规律,总结出超声强化酸浸作用机理。结果表明,煤气化细渣高炭组分在酸浓度为4 mol/L、酸浸温度为50 ℃、超声功率为210 W,超声时间1.5 h的条件下,所制备多孔材料的碘吸附性能最佳,为468.53 mg/g,比表面积达到474.97 m2/g,且具有以介孔为主的丰富孔隙结构。各因素对多孔材料碘吸附性能影响的顺序为:超声时间>酸浓度>超声功率>酸浸温度。超声强化酸浸作用机理是超声空化和机械波作用一方面强化炭灰黏附颗粒的解离,使堵塞在气化细渣孔道内的灰颗粒脱附,增加孔隙结构的连通性;其次,会导致炭灰颗粒表面裂纹的产生,增强碳颗粒内部无机组分的可及性;第三,能够提高酸浸过程的传质速率,强化气化细渣中的无机组分的浸出效果。Abstract: Coal gasification fine slag is one of the by-products from clean and efficient utilization of coal, and its resource utilization is extremely urgent. In this work, a high carbon fraction with a fixed carbon content higher than 60% was obtained by simple sieving of gasification fine slag, from which a porous material was prepared by ultrasonic acid leaching method. The adsorption performance of porous materials, being used as treatment of radioactive iodine in nuclear wastewater, is characterized by iodine adsorption value. The effects of ultrasound time, ultrasound power, acid concentration, and temperature on the iodine adsorption performance and compositional structure of the porous materials were systematically investigated by combining the results of SEM, BET, XRD, and FTIR. The mechanisms of ultrasound-enhanced acid leaching on compositional structure of residual carbon and migration and transformation laws of the ash constituents were explored and summarized. The results show that the porous material prepared under conditions of acid concentration of 4 mol/L, acid immersion temperature of 50 ℃, ultrasonic power of 210 W, and ultrasonic time of 1.5 h has the best iodine adsorption performance of 468.53 mg/g, with a specific surface area of 474.97 m2/g, and possesses a rich pore structure with predominant mesopores. The order of each factor on the iodine adsorption performance is: sonication time > acid concentration > sonication power > acid immersion temperature. The mechanism of ultrasonic enhanced acid leaching is that ultrasonic cavitation and mechanical wave action firstly enhance dissociation of carbon-ash adherent particles, thus making desorption of ash particles blocked in pore channels of the gasification slag to increase its connectivity; secondly, lead to generation of cracks on surface of the carbon and ash particles to enhance accessibility of inorganic components inside the carbon particles; and thirdly, enhance the acid leaching process by increasing mass transfer rate to strengthen leaching effect of inorganic components in the gasification slag.
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Key words:
- coal gasification fine slag /
- residue carbon /
- ultrasound /
- acid leaching /
- porous material
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表 1 煤气化细渣及各粒度级的的工业分析
Table 1 Proximate analysis of each particle size of FS and its classified product
Sample Proximate analysis wad/% Yield/% M A V FC >500 μm 0.95 49.77 2.12 47.16 2.88 250−500 μm 1.42 22.57 2.32 73.69 8.48 125−250 μm 1.68 27.93 1.61 68.78 23.30 74−125 μm 0.86 62.50 1.28 35.37 11.72 37−74 μm 0.47 66.58 1.19 31.76 8.57 <37 μm 0.57 85.16 2.18 12.09 45.06 FS 1.91 64.32 1.57 32.20 − Note: ad denotes the air dryness benchmark. 表 2 煤气化细渣及各粒度级的孔隙特征参数
Table 2 Pore structure parameters of FS and each particle size classified product
Sample BET surface area
A/(m2·g−1)Total pore volume
vt/(cm3·g−1) Microporous pore volume
vm/(cm3·g−1) Average pore size
d/nm>500 μm 59.43 0.023 0.021 36.74 250−500 μm 238.72 0.15 0.050 3.97 125−250 μm 497.31 0.40 0.050 4.12 74−125 μm 585.13 0.56 0.012 4.35 37−74 μm 273.95 0.30 0.003 4.67 <37 μm 98.39 0.13 0.003 5.77 FS 271.72 0.23 0.032 4.12 表 3 HFS的化学成分
Table 3 Chemical composition of HFS
Sample Content w/% SiO2 Al2O3 CaO Fe3O4 Na2O MgO K2O SO3 MnO BaO SrO other elements LOI HFS 43.04 19.50 13.16 10.32 3.26 2.01 2.08 4.42 0.16 0.28 0.33 1.44 74.34 表 4 HFS的孔隙特征参数
Table 4 Pore structure parameters of HFS
Sample BET surface area
A/(m2·g−1)Total pore volume vt/(cm3·g−1) Microporous pore volume
vm/(cm3·g−1)Average pore size
d/nmHFS 395.98 0.307 0.053 4.16 表 5 不同酸浓度下样品的孔隙特征参数
Table 5 Pore characteristics of samples at different acid concentrations
Sample BET surface area
A/(m2·g−1)Total pore volume
vt/(cm3·g−1)Microporous pore volume
vm/(cm3·g−1)Average pore size
d/nmHFS-1-210-50-1.5 416.64 0.314 0.072 4.30 HFS-2-210-50-1.5 422.78 0.324 0.071 4.29 HFS-3-210-50-1.5 435.19 0.315 0.075 4.12 HFS-4-210-50-1.5 474.97 0.334 0.080 3.97 HFS-5-210-50-1.5 431.39 0.310 0.072 4.10 表 6 不同酸浸温度下样品的孔隙特征参数
Table 6 Pore characteristics of samples at different leaching temperatures
Sample BET surface area
A/(m2·g−1)Total pore volume
vt /(cm3·g−1)Microporous pore volume
vm/(cm3·g−1)Average pore size
d/nmHFS-4-210-30-1.5 421.33 0.303 0.068 4.06 HFS-4-210-50-1.5 474.97 0.334 0.080 3.97 HFS-4-210-60-1.5 444.37 0.314 0.071 3.94 HFS-4-210-70-1.5 431.66 0.310 0.067 4.04 HFS-4-210-80-1.5 453.30 0.333 0.066 4.13 表 7 不同超声功率下样品的孔隙特征参数
Table 7 Pore characteristics of samples at different ultrasonic powers
Sample BET surface area
A/(m2·g−1)Total pore volume
vt/(cm3·g−1)Microporous pore volume
vm/(cm3·g−1)Average pore size
d/nmHFS-4-150-50-1.5 414.31 0.306 0.072 4.21 HFS-4-180-50-1.5 427.00 0.308 0.076 4.17 HFS-4-210-50-1.5 474.97 0.334 0.080 3.97 HFS-4-240-50-1.5 417.93 0.298 0.069 4.01 HFS-4-270-50-1.5 415.05 0.310 0.071 4.08 表 8 不同超声时间下样品的孔隙参数特征
Table 8 Pore parameter characteristics of samples at different ultrasonic times
Sample BET surface area
A/(m2·g−1)Total pore volume
vt/(cm3·g−1)Microporous pore volume
vm/(cm3·g−1)Average pore size
d/nmHFS-4-210-50-0.5 405.99 0.291 0.072 4.10 HFS-4-210-50-1 440.55 0.314 0.074 4.06 HFS-4-210-50-1.5 474.97 0.334 0.080 3.97 HFS-4-210-50-2 437.95 0.304 0.077 3.93 HFS-4-210-50-2.5 427.72 0.308 0.071 4.15 表 9 超声酸浸试验中各因素的设计值
Table 9 Design values of each factor in ultrasound-assisted acid leaching experiment
Factor Level 1 Level 2 Level 3 Acid concentration/(mol·L−1) 3 4 5 Ultrasonic power/W 180 210 240 Ultrasonic time/h 1 1.5 2 Reaction temperature/℃ 30 50 70 表 10 正交试验结果
Table 10 The results of orthogonal experiment
Number A B C D Iodine adsorption value/(mg·g−1) 1 1 1 1 1 410.21 2 1 2 3 2 441.70 3 1 3 2 3 437.95 4 2 1 3 3 446.22 5 2 2 2 1 468.85 6 2 3 1 2 439.00 7 3 1 2 2 448.07 8 3 2 1 3 440.43 9 3 3 3 1 444.10 K1j 1289.86 1304.50 1289.64 1323.16 1289.86 K2j 1354.07 1350.98 1354.87 1328.77 1354.07 K3j 1332.60 1321.05 1332.02 1324.60 1332.60 K1j2 1663738.82 1701720.25 1663171.33 1750752.39 1663738.82 K2j2 1833505.56 1825146.96 1835672.72 1765629.71 1833505.57 K3j2 1775822.76 1745173.10 1774277.28 1754565.16 1775822.76 表 11 方差分析结果
Table 11 Results of the variance analysis
Factor SSj dfj Vj F Fa Significance level A 712.05 2 356.02 262.74539 F0.1(2,4)=4.32 significant B 369.77 2 184.89 136.45018 F0.05(2,4)=6.94 significant C 730.11 2 365.05 269.40959 F0.01(2,4)=18 significant D 5.42 2 2.71 Inaccuracy 5.42 4 1.355 Sum 1822.77 表 12 超声后细渣的粒度特性
Table 12 Particle size characteristics of fine slag after ultrasound
Sample Particle size/μm Yield/% Ash content/% Fixed carbon content/% 250−500 μm 250−500 27.81 19.80 76.24 125−250 μm 125−250 43.76 26.12 69.45 74−125 μm 74−125 10.01 21.74 73.83 37−74 μm 37−74 7.46 34.22 61.91 <37 μm <37 10.96 45.95 50.42 表 13 HFS、HFS-4-0-50-1.5与HFS-4-210-50-1.5的孔隙特征参数
Table 13 Pore structure parameters of HFS, HFS-4-0-50-1.5 and HFS-4-210-50-1.5
Sample BET surface area
A/(m2·g−1)Total pore volume
vt/(cm3·g−1)Microporous pore volume
vm/(cm3·g−1)Average pore size
d/nmHFS 395.98 0.307 0.053 4.16 HFS-4-0-50-1.5 441.05 0.320 0.074 4.19 HFS-4-210-50-1.5 474.97 0.334 0.080 3.97 表 14 HFS、HFS-4-0-50-1.5与HFS-4-210-50-1.5的氧化物含量
Table 14 Oxide content of HFS, HFS-4-0-50-1.5 and HFS-4-210-50-1.5
Sample Content w/% LOI SiO2 Al2O3 CaO Fe3O4 Na2O MgO K2O SO3 MnO BaO SrO other elements HFS 43.04 19.50 13.16 10.32 3.26 2.01 2.08 4.42 0.16 0.28 0.33 1.44 74.34 HFS-4-0-50-1.5 79.00 8.61 1.18 2.18 0.64 0.39 1.00 0.66 0.01 0.14 0.06 6.14 83.04 HFS-4-210-50-1.5 85.77 7.09 1.17 2.09 0.61 0.35 1.00 1.01 0.02 0.05 − 0.83 84.52 表 15 HFS-4-210-50-1.5中有害金属元素的溶出量
Table 15 Dissolved amount of hazardous trace elements in HFS-4-210-50-1.5
Dissolution condition Hazardous trace elements/(mg·kg−1) As Cd Co Cr Mn Ni Pb Sb Zn HM 0.097 0.003 0.007 − − − − 0.244 0.042 AM 0.086 0.019 − 0.013 0.013 0.085 − 0.267 − -
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